燕猛:Multi-scale Simulation on Bonding Mechanism of Solid-Liquid Cast-Rolling of Cu/Al Cladding Strip based on FEM and MD论文

燕猛:Multi-scale Simulation on Bonding Mechanism of Solid-Liquid Cast-Rolling of Cu/Al Cladding Strip based on FEM and MD论文

本文主要研究内容

作者燕猛,黄华贵(2019)在《Multi-scale Simulation on Bonding Mechanism of Solid-Liquid Cast-Rolling of Cu/Al Cladding Strip based on FEM and MD》一文中研究指出:To explore the complex thermal-mechanical-chemical behavior in the solid-liquid cast-roll bonding(SLCRB) of Cu/Al cladding strip, numerical simulations were conducted from both macro and micro scales. In macro-scale, with birth and death element method, a thermo-mechanical coupled finite element model(FEM) was set up to explore the temperature and contact pressure distribution at the Cu/Al bonding interface in the SLCRB process. Taking these macro-scale simulation results as boundary conditions, we simulated the atom diffusion law of the bonding interface by molecular dynamics(MD) in micro-scale. The results indicate that the temperature in Cu/Al bonding interface deceases from 700 to 320 ℃ from the entrance to the exit of caster, and the peak of contact pressure reaches up to 140 MPa. The interfacial diffusion thickness depends on temperature and rolling reduction, higher temperature results in larger thickness, and the rolling reduction below kiss point leads to significant elongation deformation of cladding strip which yields more newborn interface with fresh metal and make the diffusion layer thinner. The surface roughness of Cu strip was found to be benefit to atoms diffusion in the Cu/Al bonding interface. Meanwhile, combined with the SEM-EDS observation on the microstructure and composition in the bonding interface of the experimental samples acquired from the castrolling bite, it is revealed that the rolling reduction and severe elongation deformation in the solid-solid contact zone below kiss point guarantee the satisfactory metallurgical bonding with thin and smooth diffusion layer. The bonding mechanisms of reactive diffusion, mechanical interlocking and crack bonding are proved to coexist in the SLCRB process.

Abstract

To explore the complex thermal-mechanical-chemical behavior in the solid-liquid cast-roll bonding(SLCRB) of Cu/Al cladding strip, numerical simulations were conducted from both macro and micro scales. In macro-scale, with birth and death element method, a thermo-mechanical coupled finite element model(FEM) was set up to explore the temperature and contact pressure distribution at the Cu/Al bonding interface in the SLCRB process. Taking these macro-scale simulation results as boundary conditions, we simulated the atom diffusion law of the bonding interface by molecular dynamics(MD) in micro-scale. The results indicate that the temperature in Cu/Al bonding interface deceases from 700 to 320 ℃ from the entrance to the exit of caster, and the peak of contact pressure reaches up to 140 MPa. The interfacial diffusion thickness depends on temperature and rolling reduction, higher temperature results in larger thickness, and the rolling reduction below kiss point leads to significant elongation deformation of cladding strip which yields more newborn interface with fresh metal and make the diffusion layer thinner. The surface roughness of Cu strip was found to be benefit to atoms diffusion in the Cu/Al bonding interface. Meanwhile, combined with the SEM-EDS observation on the microstructure and composition in the bonding interface of the experimental samples acquired from the castrolling bite, it is revealed that the rolling reduction and severe elongation deformation in the solid-solid contact zone below kiss point guarantee the satisfactory metallurgical bonding with thin and smooth diffusion layer. The bonding mechanisms of reactive diffusion, mechanical interlocking and crack bonding are proved to coexist in the SLCRB process.

论文参考文献

  • [1].Interface microstructure and bond strength of 1420/7B04 composite sheets prepared by diffusion bonding[J]. Fan Wu,Wen-Long Zhou,Bing Zhao,Hong-Liang Hou.  Rare Metals.2018(07)
  • [2].Interfacial microstructure of Cu Cr/1Cr18Ni9Ti bi-metal materials and its effect on bonding strength[J]. ZHANG Qiao,LIANG ShuHua,ZOU JunTao,YANG Qing.  Science China(Technological Sciences).2015(05)
  • [3].Study on Steel-Mushy Al-20Sn Alloy Bonding[J]. Peng ZHANG, Yunhui DU and Daben ZENG Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China Jianzhong CUI Metal Forming Department, NEU, Shenyang 110006, China Limin BA Anshan Automobile Fittings Factory, Anshan 114014, China.  Journal of Materials Science & Technology.2001(02)
  • [4].Understanding micro-diffusion bonding from the fabrication of B4C/Ni composites[J]. Miao Wang,Wen-xian Wang,Hong-sheng Chen,Yu-li Li.  International Journal of Minerals Metallurgy and Materials.2018(03)
  • [5].Al 1060/Pure Iron Clad Materials by Vacuum Roll Bonding and Their Solderability[J]. Qian Wang,Xuesong Leng,Jiuchun Yan,Weibing Guo,Yu Fu,Tianming Luan.  Journal of Materials Science & Technology.2013(10)
  • [6].Effects of intermediate Ni layer on mechanical properties of Al–Cu layered composites fabricated through cold roll bonding[J]. Ali Shabani,Mohammad Reza Toroghinejad,Alireza Bagheri.  International Journal of Minerals Metallurgy and Materials.2018(05)
  • [7].Hydrogen bonding in hydrogenated amorphous silicon thin films prepared at different precursor gas temperatures with undiluted silane[J]. WU MaoYang1,LI Wei2,QIU YiJiao1,FU JunWei1 & JIANG YaDong2 1 School of Optoelectronic Information,University of Electronic Science and Technology of China,Chengdu,610054,China;2 State Key Laboratory of Electronic Thin Films and Integrated Devices,University of Electronic Science and Technology of China,Chengdu 610054,China.  Science China(Technological Sciences).2011(09)
  • [8].Effect of Bonding Temperature on the Microstructures and Strengths of C/C Composite/GH3044 Alloy Joints by Partial Transient Liquid-Phase(PTLP) Bonding with Multiple Interlayers[J]. Xin Zhang,Xiaohong Shi,Jie Wang,Hejun Li,Kezhi Li,Yancai Ren.  Acta Metallurgica Sinica(English Letters).2014(04)
  • [9].Improvement of the matrix and the interface quality of a Cu/Al composite by the MARB process[J]. XU Rongchang, TANG Di, REN Xueping, WANG Xiaohong, and WEN Yonghong National Engineering Research Center for Advanced Rolling Technology, University of Science and Technology Beijing, Beijing 100083, China.  Rare Metals.2007(03)
  • [10].Surface energetic and bonding characteristics of tetrahexahedral platinum nanocrystals enclosed by high-index facets[J]. 文玉华,张杨,朱梓忠,孙世刚.  Chinese Physics B.2009(11)
  • 论文详细介绍

    论文作者分别是来自Journal of Wuhan University of Technology(Materials Science)的燕猛,黄华贵,发表于刊物Journal of Wuhan University of Technology(Materials Science)2019年04期论文,是一篇关于,Journal of Wuhan University of Technology(Materials Science)2019年04期论文的文章。本文可供学术参考使用,各位学者可以免费参考阅读下载,文章观点不代表本站观点,资料来自Journal of Wuhan University of Technology(Materials Science)2019年04期论文网站,若本站收录的文献无意侵犯了您的著作版权,请联系我们删除。

    标签:;  

    燕猛:Multi-scale Simulation on Bonding Mechanism of Solid-Liquid Cast-Rolling of Cu/Al Cladding Strip based on FEM and MD论文
    下载Doc文档

    猜你喜欢